Earth leakage relay

Earth leakage relay
Updated: | 6 min read

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Introduction

The primary risk associated with operating electrical appliances is the possibility of electric shock. While such shocks are to be often momentary, they can be extremely hazardous.


Two main causes of electric shock are short circuits and leakage currents. Short circuits are generally well-known, and protective devices such as MCCBs, MCBs, and ACBs are commonly installed to address this issue.


On the other hand, earth leakage occurs due to factors such as equipment wear and tear or moisture around terminals, which can cause partial breakdown of insulation between the power supply and the earth. Earth leakage currents are particularly dangerous as they can lead to cable overheating and insulation failure, potentially resulting in significant property damage and even loss of life.

Effect of leakage current on human body

A body resistance model would indicate approximately 1,000 Ω from hand to hand, or about 1,100 Ω from hand to foot. It is believed that the greatest number of injurious shocks involve a current pathway that is either hand to hand or hand to feet, because the vital parts such as heart and lungs encounter the flow of current.

Effect of leakage current on human body

In Image shown, leakage current beyond 30mA can be more severe and leading to death. 30mA sensitivity is required for protection in domestic installations where the person may come in direct contact with electric equipment like machine tools, motors, EV charging stations, machine control panels, power control panels, etc.

APFC panel

Difference between Earth fault and Earth leakage

An earth fault occurs when a conductor carrying current comes into direct contact with the ground due to insulation fault or open circuit condition. On the other hand, earth leakage happens when the current in the system finds an alternative path, other than the active and neutral conductors. Understanding these differences is crucial for maintaining electrical system safety and efficiency. Therefore, earth leakage relays require higher sensitivity and are used in scenarios where human contact is possible. In contrast, Earth Fault Relays are generally employed to safeguard installations by detecting insulation failures that could lead to fires.

Earth Fault and Earth Leakage

Difference between Earth fault and Earth leakage

An earth fault occurs when a conductor carrying current comes into direct contact with the ground due to insulation fault or open circuit condition. On the other hand, earth leakage happens when the current in the system finds an alternative path, other than the active and neutral conductors. Understanding these differences is crucial for maintaining electrical system safety and efficiency. Therefore, earth leakage relays require higher sensitivity and are used in scenarios where human contact is possible. In contrast, Earth Fault Relays are generally employed to safeguard installations by detecting insulation failures that could lead to fires.

Working of ELR

The Earth Leakage Relay (ELR) is a microcontroller-based device designed to detect low-level leakage current and isolate faulty circuits from the system. It utilizes a Core Balanced Current Transformer (CBCT) that employs residual magnetic flux technology to sense leakage current. The vector sum of all currents passing through the CBCT should be zero.


Īr + Īy + Īb= 0 For 3 phase 3 wire system

Īr + Īy + Īb + Īn =0 For 3 phase 4 wire system


The CT wires should be placed adequately away from high current carrying conductors or source of strong magnetic field to avoid noise pickup.

Difference between Earth fault and Earth leakage

  • EV chargers
  • Earth mines
  • Textile industry
  • Generators and transformers
  • Steel and cement plant
  • Control panels and switchboards.
  • Oil refineries.
  • Buildings, hotels, malls
  • Medical applications

Panel mount ELR


  • Wide-ranging adjustable leakage current: 30mA to 30A
  • Highly customizable trip time: 0 to 10 seconds
  • Selectable Fail safe or non-fail safe mode.
  • Versatile reset options: Auto, Manual, and Remote
  • Comprehensive relay outputs: Alarm (1C/O) and Fault (1C/O)
  • Advanced communication: MODBUS feature available
Earth Fault and Earth Leakage

Din rail ELR

  • Wide auxiliary supply range: 110 - 240 V AC, 220 - 415 V AC
  • Wide-ranging adjustable leakage current: 30mA to 30A
  • Highly customizable trip time: 0 to 10 seconds
  • Manual / Remote reset feature
  • Colour LED indication of 30%, 45%, 60%, and 75% of set Earth Leakage level.
Earth Fault and Earth Leakage

CBCT

  • Self-extinguishing polycarbonate moulded case cover
  • Excellent mechanical strength and electrical insulation
  • Options for both Type AC and Type A & AC current
  • Circular CBCTs are available in sizes ranging from 38mm to 210mm inner diameter.
  • Rectangular CBCT’s are also available.
Earth Fault and Earth Leakage

About the Author

author

Rajesh R Shirodkar,

DGM-Corporate Communication

Rajesh Shirodkar is a seasoned marketing and business leader with over 20 years of experience in the automation and electrical industry, spanning marketing communications, sales, business development, and software solution selling. He has led successful brand transformation initiatives and high-impact marketing programs, including branding and account-based marketing campaigns, as well as industry events that drive visibility, engagement, and growth. With expertise in brand building, lead generation, solution selling, and sales enablement, Rajesh is known for translating technology and business offerings into compelling value propositions and delivering sustainable growth through strong stakeholder collaboration.

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